Market leaders consistently invest in spiral conveyor technology whenever they update or expand their facilities. These professionals have begun to grasp that this is a fundamental technology that must not be neglected. Since this is quite an accomplishment for such a basic piece of equipment as a conveyor, it must be able to solve a problem that others don’t. But, what is a spiral conveyor exactly? Let’s find out!
What Are Spiral Conveyors?
The spiral conveyor is a space-saving and adaptable form of vertical transportation. This device was built with a constant slope throughout to ensure that the product is not disturbed as it runs smoothly. The product is raised or lowered, controlled by a tabletop belt that moves continually. Products can be transported over aisles and between floors and machines using a spiral that can be tailored to do either.
It has been demonstrated that the spiral conveyor is a very reliable piece of equipment that improves productivity and also reduces the amount of floor space required. Spiral conveyors are ideal for carrying products between different heights because they allow the product to be raised or lowered while the conveyor is in motion. The product can be transported either up or down in a continuous flow.
How do Spiral Conveyors Work?
Spiral conveyors address many common challenges associated with moving products from one level to another. This is because spiral conveyors are used when conveyor lines need to change elevations. If the slope is excessively steep, the products won’t have enough traction to remain on the conveyor. This is not acceptable. A longer conveyor length is required to produce a gentle slope when utilizing a conventional conveyor. It results in a significant increase in the amount of floor space required.
You should also consider the different kinds of products you are transporting. Certain materials that are difficult to convey, such as bottles, objects with round surfaces, or fragile items, require very smooth transitions between the flat and elevated sections of the conveyor to prevent damage or jostling. These materials include bottles, objects with round surfaces, and fragile items.
Spiral conveyors, on the other hand, eliminate all of these problems. Spiral conveyors can transport goods securely and efficiently thanks to their effective utilization of vertical space. These conveyors also feature the gradual slopes and smooth transitions necessary for proper product handling. When you take that long stretch of gradually sloped conveyor and wrap it around a central column, you get all of the benefits of a conventional conveyor while drastically reducing the required floor space.
Key Benefits and Capabilities of the Spiral Conveyor System
Utilizing the spiral conveyor can provide you with great value in many different areas. Generally speaking, conveyor systems are beneficial, most notably because they enable manufacturing organizations to make things in such a manner that will be highly effective and save a great deal of time. It eliminates the high demand for people and, as a result, leads to the extremely high level of precision required for your company to make things in a manner that will be lucrative for the firm. In addition, it is beneficial because it enables you to ensure that the system you employ can be comprehended by every person the organization employs.
More benefits include:
Space-Saving Design
One of the numerous advantages of a spiral conveyor is the efficient use of available space. The spirals require only a small portion of the floor area required by conventional conveyors, which translates to significant cost savings. They are frequently employed in applications with a frequent scarcity of floor space.
Dynamic Accumulation
Spending considerable money to automate a packing or logistical operation is an investment that should not be taken lightly. Line harmonics play a vital role in making a profit and a loss. The use of spiral technology may contribute significantly to the solution of your accumulation problem.
Ability To Handle a Variety of Loads
You won’t need to stop working in the middle of the processing to adjust or change items if you use a spiral conveyor system because it can support various loads and load sizes.
Noiseless Operation
Compared to other types of conveyor systems, Spiral conveyors are often significantly quieter, which creates a safer and more comfortable environment for production processes and personnel at work.
High Bandwidth
Spiral conveyors are an ideal alternative for conveying items up or down in a continuous flow as they can function at high speeds, making them an excellent choice.
Quick and Easy Installation
The installation process is streamlined and made much simpler when using a spiral conveyor intended to be easy to install.
Easy Reconfiguration
Thanks to the spiral conveyor design, you can adjust your belt system to the ever-evolving and changing material handling requirements. This enables rapid and easy reconfiguration in the field.
Some Considerations
In contrast to linear conveyor systems, which require significant distances between processes to transport materials to the desired location or elevation, spiral conveyor solutions can be implemented in various manufacturing environments. These solutions are especially desirable for material movement because of the small footprints, making them ideal for use in spiral conveyors. They are typically simple to install, require little upkeep, have limited downtime, and can demand routine maintenance.
Takeaway
The technology behind spiral conveyors has been around for quite some time. However, in the past five years, it has gained ground regarding its ability to meet space, throughput, and safety requirements. Spiral conveyors offer a significant advantage over more conventional components like incline and elevator systems when constructing your packaging line and logistics. Elevation adjustments in your layout give a one-of-a-kind opportunity to consider using spiral technology, which has additional benefits for a wide variety of packaging specialists.
Whether you are planning the construction of a new facility or the expansion of an existing one, you must give some serious thought to utilizing various conveyor systems. The data presented in this article is intended for you to understand some of the most significant benefits associated with spiral conveyors.
